RESEARCH & DEVELOPMENT

Research & Development

Professional technical team, continuous innovation-driven

ENGINEERING & DEVELOPMENT

Technical Center

Jinjian Auto Dies R&D is centered on full-process closed-loop development, covering process design and SE, structural design, CE calculation and springback compensation, die design, machining process and programming, and on-site process engineering. We have built a data-driven technical system that reuses accumulated experience. Through dedicated designer-per-part workflows, cloud computing and Sigma optimization of tryout parameters, and CE calculation combined with a historical experience database, we achieve more accurate design, fewer on-site adjustments, shorter development cycles, and more stable die quality—continuously delivering high-quality, cost-effective die products to our customers.

Technical Center
Technical Center

R&D Team

103 technical staff and 56 design engineers support every project.

Technical Staff
103people
Design Engineers
56people
Die Surface Engineers
25people
Programmers
22people

TEAM EXPERIENCE

Experience Distribution

Under 5 Years37%
5-10 Years46%
10-15 Years12%
15+ Years6%

Team Characteristics

  • 58% of technical staff have 5+ years of industry experience with a stable core team
  • 103 technical staff, 56 design engineers, 25 die-surface engineers and 22 programmers with clear professional division
  • Regular training, peer exchanges and mold association activities
  • Continuously recruiting outstanding graduates to maintain team innovation vitality

ENGINEERING WORKFLOW

Engineering Workflow

  1. 01

    Customer Data Input

  2. 02

    Process Planning and CAE

  3. 03

    Die Structure Design

  4. 04

    Die Surface and Machining Data

  5. 05

    NC Programming and Machining Process Planning

  6. 06

    Technical Document Release

Engineering Software and Applications

NX
Process and Structure Design
AutoForm
CAE Analysis
PowerMill
CAM Programming

TECHNICAL CAPABILITIES

Engineering Capabilities

Stamping Process Design

3D&2D process planning, precision calculation analysis and springback compensation ensure feasible process solutions.

CAE Simulation Analysis

Accurately predict surface defects; MSE processing reduces debug cycle and lapping time by about 45%, up to 70%.

MSE Plan Design

MSE plan design and milling data creation reduce the subsequent debug cycle.

Die Structure Design

Automation and dynamic simulation plus unequal-gap treatment optimize die structure.

Insert Standardization

Interchangeable inserts shorten maintenance time for delivered dies.

New Material Process

Research on high-strength steel and aluminum forming processes, including aluminum die projects.

CONTINUOUS IMPROVEMENT

Optimization and Upgrade

Technical System Upgrade: From Point Design to Full-Process Closed Loop

The engineering function has evolved from process design, structure design and programming into a closed-loop system covering process design and SE, structure design, CE calculation and springback compensation, die-surface design, machining process and programming, and shop-floor process engineering. Dedicated designer-per-part workflows, cloud computing and Sigma optimization of tryout parameters, together with CE results and a historical experience database, enable early handling of secondary surfaces and reduce on-site adjustment workload.

Die Surface Treatment: Jinjian Auto Dies Proprietary Database

Combined with CAE analysis, variable-clearance treatment addresses outer-panel surface quality and die core issues. Dedicated shop-floor specialists collect feedback on treated die-surface data, building a Jinjian Auto Dies proprietary database that consolidates die-surface methods and field results for similar parts.

Programming and Automated Machining: 32% Efficiency Gain

Machining plans are developed with tooling, spindle speed, feed rate and stock allowance defined; automated machining programs are prepared with program sheets and post-processors; tools are mounted and inspected; and programs are executed for production.